Bay Area Harness
2 Marina Blvd, Suite B200, San Francisco, CA 94123 · support@bayareaharness.com
ELECTRICAL AND MECHANICAL TEST REPORT
TR-1050-SAMPLE
TR-1050-SAMPLE
pwrCAN cable, XT30 2+2 to XT30 2+2, 2,000 mm
Automation & Robotics
Power + CAN daisy-chain cable. P1 and P2 Amass XT30(2+2) female. UL2725 cable: 2 × 18 AWG power, 1 × 24 AWG twisted pair with Al-foil shield and 26 AWG drain, 6.3 mm OD, black PVC jacket.
CustomerSample customer
Customer PO—
DrawingBAH-1050 rev A
LotSAMPLE
Quantity tested10 of 10
WorkmanshipIPC/WHMA-A-620 Class 2
Test date2026-10-25
Serials001–010
Results
| Test | Method | Requirement | Measured | Passed | Status |
|---|---|---|---|---|---|
| Open, short and miswire | 4 circuits, P1 to P2, 100% | Per pin assignment | No opens, shorts or miswires | 10 / 10 | PASS |
| Insulation resistance | All circuits to each other and to shield, 300 VDC, 0.01 s | ≥ 10 MΩ | > 500 MΩ | 10 / 10 | PASS |
| Contact resistance, power | Pins 1 and 2, end to end, 4-wire | ≤ 3 Ω | 0.052–0.061 Ω | 10 / 10 | PASS |
| Contact resistance, signal | Pins 3 and 4, end to end, 4-wire | ≤ 3 Ω | 0.198–0.214 Ω | 10 / 10 | PASS |
| CAN pair impedance | TDR, pins 3–4 | 120 Ω ± 15 Ω | 117.8–123.1 Ω | 3 / 3 sampled | PASS |
| Shield and drain isolation | Drain to all circuits, 300 VDC | ≥ 10 MΩ | > 500 MΩ | 10 / 10 | PASS |
| Length | Connector face to face | 2,000 ± 30 mm | 1,994–2,011 mm | 10 / 10 | PASS |
| Visual inspection | Solder cups, boots, label, jacket | IPC/WHMA-A-620 Class 2 | Accept | 10 / 10 | PASS |
LOT ACCEPTEDAll 10 assemblies met every requirement on drawing BAH-1050 rev A.
Test equipment
| Instrument | Used for | Calibration |
|---|---|---|
| Cable tester | Continuity, shorts, miswire, insulation resistance | Current, record on request |
| 4-wire micro-ohmmeter | Contact and conductor resistance | Current, record on request |
| TDR | Differential impedance | Current, record on request |
| Digital force gauge | Crimp pull fixture, N | Current, record on request |
| Stereo microscope | 10–40× visual inspection | Current, record on request |
Tested by
Reviewed by
Date
This is a sample report with illustrative values. Your report lists your drawing, lot, serial numbers, the requirements on your drawing, and the measured results for every assembly. Questions: support@bayareaharness.com