Bay Area Harness
2 Marina Blvd, Suite B200, San Francisco, CA 94123 · support@bayareaharness.com
ELECTRICAL AND MECHANICAL TEST REPORT
TR-2017-SAMPLE
TR-2017-SAMPLE
Sealed sensor branch harness, Deutsch DT
Automotive
6-circuit sensor branch. P1 Deutsch DT06-6S with W6S wedgelock, P2 Deutsch DT04-6P with W6P wedgelock. 18 AWG TXL, 1,200 mm trunk, braided sleeving, adhesive-lined heat shrink at both ends.
CustomerSample customer
Customer PO—
DrawingBAH-2017 rev A
LotSAMPLE
Quantity tested6 of 6
WorkmanshipIPC/WHMA-A-620 Class 2
Test date2026-10-25
Serials001–006
Results
| Test | Method | Requirement | Measured | Passed | Status |
|---|---|---|---|---|---|
| Point-to-point continuity | 6 circuits, P1 to P2 | ≤ 1.0 Ω per circuit | 0.03–0.05 Ω | 6 / 6 | PASS |
| Shorts and isolation | All circuit pairs, 100 VDC | ≥ 100 MΩ | > 2 GΩ | 6 / 6 | PASS |
| Insulation resistance | All circuits to each other, 500 VDC, 1 s | ≥ 100 MΩ | > 2 GΩ | 6 / 6 | PASS |
| Crimp pull force, 18 AWG | Deutsch solid contact, 2 samples per lot | ≥ 80 N (per drawing) | 109 N, 114 N | 2 / 2 | PASS |
| Contact retention | Push-back test, every contact | No contact displacement | No displacement | 36 / 36 | PASS |
| Seal check | Wire seals and cavity plugs present | All cavities sealed | Accept | 6 / 6 | PASS |
| Visual inspection | Wedgelocks seated, sleeving, labels | IPC/WHMA-A-620 Class 2 | Accept | 6 / 6 | PASS |
LOT ACCEPTEDAll 6 assemblies met every requirement on drawing BAH-2017 rev A.
Test equipment
| Instrument | Used for | Calibration |
|---|---|---|
| Cable tester | Continuity, shorts, miswire, insulation resistance | Current, record on request |
| Digital force gauge | Crimp pull fixture, N | Current, record on request |
| Stereo microscope | 10–40× visual inspection | Current, record on request |
Tested by
Reviewed by
Date
This is a sample report with illustrative values. Your report lists your drawing, lot, serial numbers, the requirements on your drawing, and the measured results for every assembly. Questions: support@bayareaharness.com